Ruby Construction LLC on Facebook

The Myth of Radiant Barriers

I’ve been seeing more and more advertisements for radiant barriers, radiant insulation, and along with them wild claims about how the magical flow of radiant energy defies the otherwise present laws of science and robs our homes of warmth, cool and small children in cradles.

Here are some of the most offensively deceptive claims:

90% of a home’s energy is lost through radiant energy.

First of all, this depends greatly on how much air leakage your home has, but even if it’s true there’s a major problem with the statement: it completely ignores the story of how the energy got to the outside of your home where it’s now being radiated out because all warm objects radiate energy.

R-value only measures conductive heat transfer.

False.  R-value measure thermal resistance due to all three types of heat transfer.  This statement is so blatantly wrong that I’m going to repeat it later on just in case you’re scanning because you already decided this article is boring

Radiant Barriers are actually a manifestation of a hither o unknown deity and should therefore be worshiped and tithed unto.

Alright, you got me, no one actually said that…at least not that I’m aware of.

In response I’ve written a long and tedious article to try to present a bit of something you can’t seem to find in many places in regard to radiant barriers, namely facts and scientific evidence.

How Heat Works

There are three main types of heat transfer: conduction, convection and radiation.  Conduction is the movement of heat from one molecule to another that are in direct contact with each other, convection is the movement of heat from liquids or gasses moving from warmer areas to cooler areas, and radiation is the movement of heat by electromagnetic waves emitted from all warm bodies.

Calculating Radiant Heat Transfer

A black body is a hypothetical object that absorbs all the radiation that falls on it’s surface.  They don’t actually occur in nature but are useful for creating the equations necessary to calculate radiant heat transfer.

The equation for calculating the radiation per unit of time from a black body is as follows:

q = σ T4 A

where

q = heat transfer per unit time (W)

σ = 5.6703 10-8 (W/m2K4) - The Stefan-Boltzmann Constant

T = absolute temperature Kelvin (K)

A = area of the emitting body (m2)

What we are more interested in for our purposes are ‘gray bodies’, or objects that absorb only part of the radiation they’re exposed to:

q = ε σ T4 A

where

ε = the constant emissivity coefficient of the object or material (a black body would have a value of 1)

Here are some emissivity coefficients for some common materials we’ll be interested in looking at:

Aluminum paint  0.27 - 0.67

Aluminum Foil 0.04

Wood 0.91

Now, using a variation of the above equation we can calculate the net radiation loss rate from a material next to an airspace (or vacuum).  For our purposes I’m going to convert everything to imperial units so that we can get BtU hours per square foot:

q = ε σ (Th4 - Tc4) Ac

where

Th = hot body absolute temperature (oR)

Tc = cold surroundings absolute temperature (oR)

Ac = area of the object  (ft2)

We’ll use a Steffan-Boltzmann constant expressed in imperial units:

= 0.1714 10-8 ( Btu/(h ft2 oR4) )

In our first case let’s look at the performance of one of the most onerous forms of radiant barriers, reflective paint or a layer of reflective foil on the underside of a roof deck.  We’ll take a look at the only time when these are remotely beneficial,  in the summertime. We have to make some temperature assumptions in order to make the calculations:  Roofing assembly(hot body) is at 150 oF (609.67 oR) and the attic air temperature(cold surroundings) is at 130 oF (589.67 oR)

q = ε σ (Th4 - Tc4) Ac

q=0.27(aluminum paint) x 0.1714 10-8 ( Btu/(h ft2 oR4) ) x (609.67 oR4 - 589.67 oR4) x 1ft2

This gives us a value of 7.99 Btu per hour per square foot of roof deck for aluminum paint.

q=0.04(aluminum foil) x 0.1714 10-8 ( Btu/(h ft2 oR4) ) x (609.67 oR4 - 589.67 oR4) x 1ft2

This gives us a value of 1.18 Btu per hour per square foot for aluminum foil.

Now here is the calculation for a wood roof deck with no radiant barrier:

q=0.91(wood) x 0.1714 10-8 ( Btu/(h ft2 oR4) ) x (609.67 oR4 - 589.67 oR4) x 1ft2

This give us a value of 26.92 Btu per hour per square foot for wood.  Big difference!

But wait, for a wood roof deck with no radiant barrier we need to adjust our roof deck temperature downward by 5 to 10 degrees Fahrenheit (or degrees Rankine) since the roof assembly won’t be as hot.

q=0.91(wood) x 0.1714 10-8 ( Btu/(h ft2 oR4) ) x (599.67 oR4 - 589.67 oR4) x 1ft2

We arrive at a value of 13.12 Btu per hour per square foot of roof deck.  For the sake of argument let’s assume that the attic air is 5 degrees F/R hotter because we aren’t using a radiant barrier:

q=0.91(wood) x 0.1714 10-8 ( Btu/(h ft2 oR4) ) x (599.67 oR4 - 594.67 oR4) x 1ft2

Now we see a value of 6.64 Btu per hour per square foot of roof deck.

Well isn’t that interesting, the fact that the radiant barrier is raising the roof assembly temperature has a negative effect on the radiant barrier’s emissivity performance.  Decreased attic air temperatures also mean greater radiant heat transfer from the roof assembly.

As some may have noticed, I’m completely ignoring the reflectivity of the radiant barrier.  This is so that I can use disinformation to pseudo-prove my case like certain barrier makers fore mentioned.  Just kidding, caught you napping.  The reason for this is that in this case we’re looking at radiant barriers applied directly to the bottom of the roof deck which is the case with sprayed on paints and foil faced roof decking; the reflective surface is on the wrong side of the airspace to have any significant effect on heat coming down from the roof into the attic space.

R-values and You, friends for life

Now let’s take a look at the effect of insulation on the attic floor.

Blown cellulose has an R value of 3.7 per inch.

The heat transfer rate in Btu per hour for a given area can be calculated using the following equation:

where h is the inverse of the R value in Btu per degrees Fahrenheit per hour, A is area in square feet and then we multiply by the temperature difference on either side of the insulation.
If the attic is 130 deg F and the house is 70 deg F the transfer rate per square foot of attic insulation is:
1 inch thick insulation = 16.22 Btu/hr    @1500 SF = 24,324 Btu/hr
2 inch thick insulation =   8.11 Btu/hr    @1500 SF = 12,162 Btu/hr
4 inch thick insulation =   4.05 Btu/hr    @1500 SF =   6,081 Btu/hr
6 inch thick insulation =   2.70 Btu/hr    @1500 SF =   4,054 Btu/hr
8 inch thick insulation =   2.03 Btu/hr    @1500 SF =   3,040 Btu/hr
10 inch thick insulation = 1.62 Btu/hr    @1500 SF =   2,432 Btu/hr
.
Now let’s reproduce that table at an attic temperature of 120 deg F and the same 70 deg F indoor temperature:
1 inch thick insulation = 13.51 Btu/hr    @1500 SF = 20,270 Btu/hr
2 inch thick insulation =   6.76 Btu/hr    @1500 SF = 10,135 Btu/hr
4 inch thick insulation =   3.38 Btu/hr    @1500 SF =   5,067 Btu/hr
6 inch thick insulation =   2.25 Btu/hr    @1500 SF =   3,378 Btu/hr
8 inch thick insulation =   1.69 Btu/hr    @1500 SF =   2,534 Btu/hr
10 inch thick insulation = 1.35 Btu/hr    @1500 SF =   2,027 Btu/hr
.
Let’s look at the thermal transfer through a fixed amount of insulation, 8 inch cellulose R-29.6 at different attic temperatures with a constant interior temperature:
90 deg F attic temp = 0.68 Btu/hr      @1500 SF = 1,013.51 Btu/hr
100 deg F attic temp = 1.01 Btu/hr    @1500 SF = 1,520.27 Btu/hr
110 deg F attic temp = 1.35 Btu/hr    @1500 SF = 2,027.03 Btu/hr
120 deg F attic temp = 1.69 Btu/hr    @1500 SF = 2,533.78 Btu/hr
130 deg F attic temp = 2.03 Btu/hr    @1500 SF = 3,040.54 Btu/hr
140 deg F attic temp = 2.36 Btu/hr    @1500 SF = 3,547.30 Btu/hr
.
We can see from the above that for each 10 deg F the attic tempurature increases we are adding just over 500 Btu per hour to the cooling load.  This, however, doesn’t account for a difference in thermal performance of our insulation at higher temperatures for which I have no data (R value tests are performed at 70 deg F).  It is safe to presume the thermal transfer rate will increase, or the thermal performance will decrease, as the attic temperature increases.
Even though the added insulation gains per each 2 inch were diminishing, going from 8 to 10 inches of cellulose insulation @ 130 deg F still produced a greater energy savings than a 10 deg F lowering in attic temperature by nearly 100 Btu/hr.
.
I Warned You I Would Repeat This
.
Some manufacturers of radiant barriers and other sources falsely claim that R-value measures only conductive heat flow while ignoring the other two heat-flow mechanisms: convection and radiation. In fact, R-values, by the method of which the test is performed, include all three heat-transfer mechanisms.
The only significant factor that is not accounted for in R-values is air-tightness.  The thermal resistance test does measure the insulation’s performance with naturally occurring convective air loops in the material, but the test is performed in still air conditions which give no account of wind driven effects on thermal performance.
.
Attic Ventilation
.
We know from practical experience that attic temperatures rarely go above130 deg F on hot sunny days in a properly vented attic.  Most homes have some type of venting in the soffits at the bottom of the roof and some type of venting, typically a ridge vent that runs the entire length of the peak, at the top of the roof.  This creates air movement, a convective loop, of (relatively) cooler air entering at the bottom and circulating up the bottom side of the roof deck and out the vent at the top pulling heat out of the attic.  Uninsulated attics that are not vented properly present lots of problems: higher attic temperatures leading to greater cooling loads in the summer and ice dams backing up on the roof in the winter.  In case I have seen an improperly vented attic get so hot it buckled the plywood sheathing up off the rafters leaving a gaping hole and torn shingles.
.
In Conclusion… Finally… Can Someone Shut This Guy Up?
.
We now know that there are three important factors to be considered here to reduce the cooling load on the building: the temperature of the roof assembly and thereby how much heat is moving to the attic, the temperature of the attic and thereby how much heat is available to move into the conditioned house, the R-value of the ceiling insulation.
.
In northern climates the most important thing you can do to reduce your energy usage is to add traditional insulation in the attic and/or reduce air leaks.  This impacts both your heating and cooling loads.  After insulation and air leaks have been addressed a metal roof or some other type of reflective roofing material will save money during the summer months by reducing the temperature of the attic.  They also have excellent durability, lasting 3 to 4 times longer than most shingled roofs.  It is also very important to make sure your attic is properly vented.
.
In southern climates the most important thing you can do to reduce your energy usage is usually to roof your house with a reflective roof coating.  For more information on reflective roofing materials follow this link: cool roof.  In lieu of doing a re-roofing project a cheaper method would be a radiant barrier attached to the bottoms of the rafters with an airspace between the barrier and the roof deck that is well ventilated. This will most likely produce the most improvement as long as there is at least R-19 insulation at the attic floor.  It will most likely reduce the service life of the roof.
.
It is also important to note that duct work in an unconditioned attic can be a significant energy hog in any climate.  If at all possible the duct work should be moved into the conditioned space, or at the least air sealed and insulated as much as possible.
.
There are two places where I would highly recommend a radiant barrier: against the interior wall directly behind a radiator and in the floor beneath radiant floor heat.  In the case of the radiant floor heat I would still use cellulose or fiberglass insulation below a radiant barrier and then an air space between the barrier and the floor above.
.
One place I would never use one is behind heat sensitive materials, such as behind vinyl siding.
Posted in Green Building, Home Remodeling, Uncategorized | Tagged , , , | Leave a comment

New EPA Lead Regulations May Affect You

The EPA is instituting new regulations that are going to have a major impact on owners of homes built prior to 1978.  There is a huge outcry and hot debate among contractors(the ones that are aware of the new regs) over the practicality of these regulations in the face of the monetary impact on homeowners, as well as the effect it will have on companies trying to play by the new rules while competing with operators who ignore them.

I have two major issues with the new regulations:

1. The EPA vastly underestimates the cost per project for compliance

3. Some of the requirements to comply are both impractical and unecessary.

One of my colleagues, Sean of SLS Construction, wrote an article that gives an overview of how the new regulations apply:

LEAD, the EPA, and You – a quick primer for Home Owners, Rental Owners, and Contractor’s regarding Renovation’s of pre-1978 houses

As I mentioned in a prior article, the EPA has released new regulations concerning LEAD in houses built before 1978. Unfortunately, there is still a lot of confusion out there on the subject and many contractors still don’t know this is coming. One quick example involves an ADECA class on weatherization projects for the Department of Energy that I attended this week. I ended up correcting quite a bit of the information stated or in some cases informing them of other items that were completely left out by the instructors.

As a quick FYI – this primer is being limited to residential single-family dwellings and the EPA guidelines on the training and certification part only. I plan on additional articles on many of the procedures and some known problems associated with this program shortly. Please also be aware that additional Safety and Health guidelines may apply to workers working with lead per OSHA while certain other government programs run via HUD, DOE, USDA, etc… may require requirements that are more stringent.

What is Lead and why should I care?

Lead is a natural material that is listed on the element chart. Its symbol is Pb with an atomic number of 82 and is still commonly used today. Ok, it is a natural material and still used so it is no big deal right? Well unfortunately, Lead happens to be a neurotoxin and can cause many disorders especially in young children. The main ways of getting Lead poisoning is via ingestion (children) and inhalation (adults).

The EPA, the program & deadlines:

Currently, before anyone starts renovating a residential building built before 1978, the contractor or property owner is required to have the owners and any tenants sign a pre-renovation disclosure form, which indicates that the tenant received the Renovate Right pamphlet.  

Effective Earth Day 2010 (April 22nd, 2010) any contractor, or owner of a rental property (wishing to do work on the rentals) built before 1978 must have attended and became a Certified Renovator and utilize the EPA’s guidelines for houses containing lead.  This applies to any repairs that are larger than 6 square feet inside the house, 20 square feet outside or replacing a window.

  • Certified Renovators (CR) – is an individual certificate given to those that have successfully completed a one-day EPA approved course that started becoming available around September 2009. (Currently training has not been performed in this state but that should be changing around January. I received my Certification while attending the Remodeling & Deck Expo in Indianapolis)

Effective April 22, 2010 – all construction firms wishing to work (or are currently working on) on pre-1978 houses or appropriate structures MUST BE a Certified Firm and MUST USE Certified Renovators.

  • Certified Firms – this is a form required by the EPA certifying that you fully understand the regulations and agree to use Certified Renovators as required. As a quick side note – the EPA has 90 days to approve your firm
Home Owners:

As a homeowner, you are not required to abide by the EPA’s policies for the removal and containment of Lead. Now even though you may not have to abide by the requirements, you are always responsible for the safety and well-being of your family. You may also be liable to any future homeowners should you sell your property.

Rental Property Owners:

Besides handing out the appropriate Lead brochure to your tenants like normal, you also have to become a Certified Renovator, follow the procedures, hand out the brochures and get signatures before work commences.

Contractors:

While you do not have to have anyone on your staff become a Certified Renovator, you are required to be a Certified Firm and use Certified Renovators as required. All firms needing to become certified should remember that the EPA has calculated that it may take them up to 90-days from receipt of the form to approve it. That means that the form & applicable fee should be sitting at the EPA no later than January 22nd.

More Resources

EPA’s LEAD Home Page
HUD’s LEAD Home Page

OSHA’s LEAD Information

HRC Article: LEAD Notice Requirement
HRC Article: The Process of Remodeling a pre 1978 house

Posted in Bathroom Remodeling, Home Remodeling, Kitchen Remodeling, Uncategorized | Tagged , | Leave a comment

Part VI: Corian and Plastic Kitchen Countertops

Corian countertops were created over 30 years ago.  When they were introduced they were wildly popular, and with good reason.  In additiona to great looks, invisible seams and good repairablility they were also an inexpensive countertop option.

Due to problem installations DuPont created a proprietary system for Corian and it is now available only from certified fabricators/installers.

These days Corian tops are a mid range option and continue to be popular for both home and business countertops. 

Increasingly they face competition from many newer companies who are producing acrylic and plastic countertops.

corian

 

 

 

 

 

 

And that brings us to the end of this series on countertop materials.  If you have any questions or would like more information about any material discussed or any that I missed don’t hesitate to comment!

Posted in Bathroom Remodeling, Home Remodeling, Kitchen Remodeling, Uncategorized | Tagged , | Leave a comment

Part V: Tile & Laminate Kitchen Countertops

Tile countertops were for many years considered a low end upgrade from laminate tops.  With the mind boggling array of tile choices and more advanced tile setting materials, grouts and edge trims tile has been resurging as an upscale countertop choice.

schluter-tile-counterschluter-tile-counter-2

These countertops are sporting Schluter Systems’ edge trims to give them a sleek contemporary look.

 

 

 

Laminate countertops have remained the most economical choice for kitchens, and manufacturers have stepped up the offerings with a wide selection of colors and patterns as well as interesting textures and sheens.  Laminate tops are the least durable of tops, though they often last for many years when well cared for.  If moisture gets beneath the laminate surface the substrate will swell and warp.  At that point you have two choices: replace the tops or live with it.

laminate

 

 

WilsonArt’s “High Definition” laminate

Posted in Kitchen Remodeling | Tagged , , | Leave a comment

Part IV: Wood Kitchen Countertops

Wood countertops, though out of fashion for years, have always been a great option for kitchens.  Today even more species and styles of wood tops are available. 

The classic butcher block tops are great to use at a work station or an island.   The boards can be run with the face grain showing, the edge grain showing, or the end grain.  Face grain counters will show wear much more quickly but more dense edge grain tops wear well, and face grain tops will show little wear even when used for chopping.

face-grain

 

Face Grain

 

 

 

edge-grain

 

 

Edge Grain, or Quartersawn

 

 

end-grain

 

 End Grain

 

 

 

Bamboo and to a lesser extent cork are gaining popularity, both because they are fast growing and sustainable wood products and because of the beauty and durability of these tops.

bamboo1

 

Bamboo, like other hardwoods, can be oriented in different grain patterns for countertops

 

 

cork

 

Like other wood tops cork requires some maintenance, mainly oiling and waxing

 

 

 

 

Next Up:  Tile and Laminate

Posted in Bathroom Remodeling, Green Building, Home Remodeling, Kitchen Remodeling | Tagged , , | Leave a comment

Part III: Paper Countertops and Concrete Countertops

If you’re looking for a durable, eco-friendly countertop with rich beautiful colors look now further than paper countertops by Richlite.  These tops are made from Forest Stweardship(FSC) certified wood pulp and/or post consumer recycled cardboard cured in a phenolic resin. 

Ok, now I know you might be saying to yourself “Paper countertops? durable?  Who does he think he’s kidding?”  At least that is what I thought the first time I heard of them.  In fact, paper countertops are so strong that the manufacturer endorses unsupported overhangs of 18 inches  on a standard countertop thickness of 1 1/4 inches, that’s 6 inches more overhang than granite or quartz. 

richlite

 

 

Richlite Countertops

 

 

 

Richlite can withstand tempuratures of 350 degrees F and are resistant to scratching.  Because they are a solid materials with even coloring throughout they can be repaired easily if they do become scratched.

 Concrete countertops are the most “custom” of tops.  Forms are built specifically for your project, rebar is tied and placed in the forms and a colored concrete is poured and cured for your countertops.  The tops are 2 to 4 inches thick and they are seriously heavy, easily the heaviest of countertops due to their thickness.

Concrete tops offer an enless variety of custom designs.  The tops can have a smooth polished look or the surface of the concrete can be ground down to expose aggregate.  Different types of stones can be used, metals and glass can be mixed in and objects can be embedded at the surface so they’re visible.  The only limitation is imagination.

concrete-countertops

 

This is a great example of the unique design that can be produced in a custom concrete countertop.

 

 

Still with me?  Next up is Wood & Tile

Posted in Bathroom Remodeling, Green Building, Home Remodeling, Kitchen Remodeling | Tagged , , , | Leave a comment

Part II: Quartz Kitchen Countertops (and cousins)

Quartz
 
Quartz tops are a man made slab consisting of crushed quartz stone bound in a resin.  They are very strong and durable.  They are, generally speaking, more costly than natural stone tops.  One of the reasons for this is that slabs of quartz are produced in smaller sizes than natural stone.  Therefore it can take more slabs to produce a set of countertops depending on the layout of the kitchen.  Why don’t the manufacturers just make the slabs bigger you ask?  The quartz slabs are produced by heating the quartz/resin mixture and larger slabs start to warp during this process.
 
Quartz tops offer more uniform patterns than most natural stones, and some very interesting color choices for creative designs.
 
 appletini
 
 
 
Here is a funky green quartz top by CaesarStone
 
 
 
 
 
 
cabria-kensington
 
 
 
 
Here is a close-up of a Cambria quartz.
 
 
 
 
 
 
 
 
In addition to quartz tops there are some other countertop materials that I call the “cousins” of quartz tops, mostly because they are produced in a similar process. 

 One such material is IceStone which is made from post consumer recycled concrete and glass.  These tops tend to be even more expensive than quartz tops and while they can have a similar look some colors are quite unique.  Other companies utilize recycled glass in different binders as well.

icestone
 
 The “slivery” shapes of the crushed glass give the IceStone tops a unique  
  look.

 

 

 

 

 Manufacturers are also binding other materials in clear resin.  Alkemi offers different colors of aluminum scraps bound in a clear and opaque resins.  The effect is really cool. 

alkemi-aluminum

alkemi-opaque

In Part III we’ll be discussing paper countertops.  Yes, I said paper!
Posted in Bathroom Remodeling, Home Remodeling, Kitchen Remodeling, Uncategorized | Tagged , , | Leave a comment

Part I: Granite & Stone Kitchen Countertops

Natural Stone

Granite, marble, limestone and soapstone are the most common choices in this category. 

Granite is an igneous rock (formed by cooling volcanic flows) that is extremely dense.  It is usually polished although some countertop fabricators are offering interesting patterns (like “leather”) that has more of a matte textured finish.  Granite is very resistant to scrathes and staining.  Pricing of granite has most to do with availablility and commonly available granites are one of the most economical types of countertop materials, though they can also range into one of the most expensive.

 

Granite Slab

Here is a granite slab courtesty of Frank's Marble & Granite, LLC

 
 
 This slab illustrates well the variations in color and pattern you can see in one slab of granite.  Other granites have much tighter and more uniform patterns.  Colors range from flecked white tones through black, and everything in between.
 

 

 

 

 

Marble is a metamorphic rock that has chemically recrystalized from it’s original state of limestone.  It is typically polished although marble looks quite beautiful when it is just “honed” to more of a matte finish.  It is softer and more porous than granite, so greater care needs to be taken to prevent stains and scratches.

black-marble-540
Here is a picture of black marble, a good example of the veigning that is typical in marble.

 

 

 
 
Limestone is a sedimentary rock composed mainly of calcite from the shells of marine organisms.  Because of this limestone often contains tiny fossils which can look very cool!  Limestone is often just honed rather than polished, and with it’s earthy tones it is very warm and inviting for a stone surface.  Although very durable, limestone tops will be the most susceptible to etching from acids.  One advantage of a non-polished countertop is that minor scratches will have little to no effect on the appearance of the top.  Travertine is a sub-type of limestone that is formed in streambeds.
 
Tile Tub Surround
The floor and wall surround in this bathroom are two different kinds of honed limestone tile.

 

 

 
 
 
 
 
 
This brings us to our final natural stone option for countertops.  Remember those countertops from your lab stations in chemistry class?  You guessed it: soapstone!  Like marble, soapstone is a metamorphic rock.  Typicaly it is dark green/black in color and looks quite dull unless it is kept oiled.  It has veigning reminiscint of marble as well, and can be a a great option for price concious consumers who want a marble look at a soapstone price.
 
soapstone
Very few customers choose soapstone when looking at slabs in the warehouse.  It is dull when dried out, but as you can see here, it is very attractive when oiled.

 

 

 

That sums up our choices in natural stone.  In part II we’ll discuss man made stone slabs: quartz and it’s cousins.
Posted in Bathroom Remodeling, Home Remodeling, Kitchen Remodeling, Uncategorized | Tagged , , , | Leave a comment

Which Countertop Material for my Kitchen Remodeling Project?

Kitchen countertops are always a critical choice for a kitchen remodeling project.  There are many different brands and manufacturers and you might feel a bit overwhelmed with the number of choices.

Because of the number of choices available I’m going to break this article down into multiple articles, each one delving more in depth into different types of tops.  This will in no way be exhaustive, there are just too many types and manufacturers of countertops, but I’ll try to touch on all the main types and the particularly interesting ones.

But first, here is a brief overview of what is available:

Natural Stone including granite, marble, limestone & soapstone

Quartz  and other man made resin slabs

Paper

Concrete

Wood including cork, bamboo, domestic hardwood

Tile

Laminate

Corian and plastics

Posted in Bathroom Remodeling, Green Building, Home Remodeling, Kitchen Remodeling, Uncategorized | Tagged , | Leave a comment

Tips for Using Epoxy Tile Grout

As a professional remodeler I’ve struggled with epoxy grout a few times, so it ocurred to me that a DIYer could probably use some tips and suggestions.

In preparation for grouting it is an excellent idea to seal your tile with a good quality sealer (we use DuPont StoneTech Bulletproof) before you grout. This is an especially good idea when grouting natural stone tiles.

If you’re using epoxy kits from Lowes or Home Depot they probably don’t contain any cleaners. A mild vinegar solution works great for cleaning epoxy grout. Make sure you test your vinegar solution on some scrap tile beforehand, especially if it is polished tile since acids tend to etch polished marble.

Make sure you get all of the “Part A” liquid out of the pouch. The “part B” is the chemical that activates and hardens the grout and it is easier to get out of the pouch than the part A. If you miss some part A and get all the part B your grout could set up too fast. (We use Laticrete Spectralock epoxy, other brands could be labeled differently?)

Epoxies are tempurature sensitive and will set up more quickly in hotter tempuratures. The chart for Laticrete cure times due to tempurature is dubious at best. If you are grouting in an unconditioned space in the summer I advise starting very early in the morning when tempuratures are lower. I would personally not try to grout with epoxy in a room that is over 80 degrees farenheit.

Make sure you have all your equipment and materials set up before you mix, and have painted surfaces around the tile taped off with blue painters tape. You want to mix and start grouting immediately.

Check the spot where you started grouting periodically and begin doing your first wash as soon as the grout starts setting up, EVEN IF YOU DIDN’T FINISH GROUTING. Epoxy grout is extremely hard to get off tile once it is hardened. It is better to fail to get all the grouting done than to end up with epoxy all over your tile.

Clean your tile methodically and make sure you have a good light available to search for spots you missed while you were cleaning.

My final tip is to not be scared of using epoxy. It is a great product and when you don’t have any problems it is a dream to use. On the other hand, when you have problems it can turn into a nightmare fast which is why making sure you’re prepared and concious of the potential problems will allow you to avoid disaster in the event something goes wrong.

Posted in Bathroom Remodeling, Home Remodeling, Kitchen Remodeling | Tagged , , , | 2 Comments