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Cutting Tile around a Toilet Flange

If you’re laying a tile floor in a bathroom for the first time you might be stymied as to how you cut the tile around the toilet flange.  All marks on the tile should be made with something that won’t dissolve in water right away, I usually use a medium sized Sharpie.

Step 1:  Lay your tile that is going to go around the flange in place and make marks on the edge of the tile just outside where the edge of the flange meets the tile.

Step 2:  If you got an “A” in geometry and you haven’t been drinking beer all afternoon sketch out the portion of the circle you need to cut on the tile.  If you stank at geometry or you’re on your third tumbler of scotch find something from the kitchen that has a little larger diameter than your toilet flange to trace around. (Important note:  DO NOT LEAVE PERMANENT MAGIC MARKER AROUND THE EDGE OF YOUR BEST CHINA UNLESS YOU’RE SINGLE OR WISH TO BECOME SO!!)

Step 3:  With your wet saw, begin making straight cuts into the tile ending at your magic marker line.  Make the cuts about a quarter inch apart.  When you get to the line carefully, firmly and slowly tilt the forward edge of the tile up in the air until the cut runs straight through from top to bottom.  Keep your hands well clear of the blade!

Step 4:  The pieces between the cuts should easily break away from most tile, holding the tile at an angle gently move the tile back and forth so that the saw blade cleans and rough edges sticking out.

Step5:  Set the tile and repeat the process with the next tile around the flange.

A note on the proper height:  plumbing codes require that the top surface of the flange be level with the top edge of your flooring.  In some cases you may find it hard to accomplish this.  If the flange is a little low you can use a jumbo wax ring to make up the difference.  If the flange is sitting higher than your tile it has to be lower than the bottom of the toilet that is sitting over top of it!!  Generally that distance is around 3/4 of an inch, but lay a straight edge across the bottom of the toilet and measure it to be sure!

As a side note if the hole happens to land inside a full tile you will want to measure the distance to the center of the flange off two other tiles and mark that center point on your tile to be cut (don’t forget to subtract the width of the grout joints!).  Now trace or mark your circle with a compass.  Determine which edge of the tile will not be seen once the toilet is installed.  Starting on that edge make two cuts that intersect with the edges of your circle, and repeat the above method between the cuts.  See helpful diagram below:

tile-diagram

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Top 7 Bathroom Remodeling Problems You Can’t See!

ibathroom plumbing problem

1. Structural deficiencies in the floor framing

It is very common when doing a bath remodel to find floor joists that have been notched by plumbers in a manner that leaves the joist too weak to perform properly (it is my personally belief that plumbers share certain genetic material with beavers).  This is particularly problematic when installing a new tile floor which will crack if the floor is not stiff enough!

Corroded Copper

2.  Old corroded plumbing

Doing a bathroom renovation is a great time to deal with old corroded cast iron or galvanized drain lines and galvanized water supply lines.  Even copper water supply lines can be hidden problems if there are corroding joints.

3. Tile tub surrounds and Tile showers that aren’t waterproof

Modern plumbing codes require that showers have waterproof walls be waterproof, however, even many modern installations are not properly waterproofed (I’ve never had an inspector even ask about this) and certainly older installations were not typically built with any type of waterproof membrane.  Since tile and grout are not waterproof in and of themselves this leads at best to problems with water vapor moving around inside your walls and at worst to outright leaks and deterioration.

Mold Trapped in Bath Walls

4. Mold loves old bathrooms and cheap contractors

I have never done done a full gut bathroom remodel and found mold free wall cavities.  Lack of waterproofing behind tile, insufficient ventilation and other design and installation issues combined with lots of moisture on a daily basis make bathrooms a mold prone problem spot.


5. You’re lucky enough to have a vent fan but it’s not doing squat

It never ceases to amaze me how many times a vent fan is installed without a duct, installed with a duct that dumps moist air into the attic or the basement, or installed with a duct to the exterior but the ducting is leaking like a sieve.

6. Someone made a board game out of your load bearing wall framingWhere R the Studs?

In a previous remodel an evil genius or a complete moron cut, hacked and generally butchered the wall studs in a load bearing wall and by some miracle your house is still standing.  This is something that is much less fun to find out after the ceiling or roof caves in.

7. Your plumbing may not be vented properly

Modern plumbing codes have changed the ways plumbers run vent lines for your sink, tub, shower or toilet.  Insufficient venting can cause drains to gurgle or traps to be sucked dry, and can contribute to drains stopping up.

I love my Bathroom!If your are doing a major upgrade to your bathroom consider doing a “full gut”.  Removing all the plaster from the walls and ceilings, and removing the sub-floor allow years of accumulating problems to be dealt with in one fell swoop.  When done by a professional with expertise in bathroom remodeling you end up with a zero problems bathroom that will function flawlessly and add tremendous value to your home for many years to come.

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EPA’s RRP Rule

This blog has been getting a fair amount of traffic regarding the EPA’s Remodeling, Repair & Painting Rule that went into full effect April 22nd, 2010.

Here is a list of resources for you folks looking for information:

One of my colleagues, Sean Lintrow, has done a tremendous job of keeping up on this rule and if you’re seeking information about it there is a wealth of good info at his blog:  SLS Construction BlogIf you’re new to this law make sure you hit the “older posts” button on his website and go back to the first few articles to get an overview of the rule.

For contractors trying to learn the intricacies of the rule and how to apply it to specific situations on site there is no better resource than the Q&A section of the EPA website.  Be prepared to spend some time here.

Here is a link to the actual statute that is causing such consternation.  I believe this is very much worth reading if you are a contractor because by reading the legislation you come to realize what the actual law is and what is interpretation of the law by the EPA and interpretation of the law by other sources.  It is then possible to formulate intelligent questions to submit to the EPA’s Q&A and possibly affect minor changes on the permissible work practices.

This link is to an EPA web page that lists links to the current regulations as they stand as well as proposed rule changes.

This link will take you to the “Renovate Right” brochure in pdf format.  Note this brochure is an updated version of the pamphlet we’ve all been handing out since late in 2008 as required by law.  These pamphlets can be purchased or they may be downloaded and distributed electronically or by reprinting.  If you prefer to purchase them here is an online source:  purchase renovate right brochures online

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The Myth of Radiant Barriers

I’ve been seeing more and more advertisements for radiant barriers, radiant insulation, and along with them wild claims about how the magical flow of radiant energy defies the otherwise present laws of science and robs our homes of warmth, cool and small children in cradles.

Here are some of the most offensively deceptive claims:

90% of a home’s energy is lost through radiant energy.

First of all, this depends greatly on how much air leakage your home has, but even if it’s true there’s a major problem with the statement: it completely ignores the story of how the energy got to the outside of your home where it’s now being radiated out because all warm objects radiate energy.

R-value only measures conductive heat transfer.

False.  R-value measure thermal resistance due to all three types of heat transfer.  This statement is so blatantly wrong that I’m going to repeat it later on just in case you’re scanning because you already decided this article is boring

Radiant Barriers are actually a manifestation of a hither o unknown deity and should therefore be worshiped and tithed unto.

Alright, you got me, no one actually said that…at least not that I’m aware of.

In response I’ve written a long and tedious article to try to present a bit of something you can’t seem to find in many places in regard to radiant barriers, namely facts and scientific evidence.

How Heat Works

There are three main types of heat transfer: conduction, convection and radiation.  Conduction is the movement of heat from one molecule to another that are in direct contact with each other, convection is the movement of heat from liquids or gasses moving from warmer areas to cooler areas, and radiation is the movement of heat by electromagnetic waves emitted from all warm bodies.

Calculating Radiant Heat Transfer

A black body is a hypothetical object that absorbs all the radiation that falls on it’s surface.  They don’t actually occur in nature but are useful for creating the equations necessary to calculate radiant heat transfer.

The equation for calculating the radiation per unit of time from a black body is as follows:

q = σ T4 A

where

q = heat transfer per unit time (W)

σ = 5.6703 10-8 (W/m2K4) - The Stefan-Boltzmann Constant

T = absolute temperature Kelvin (K)

A = area of the emitting body (m2)

What we are more interested in for our purposes are ‘gray bodies’, or objects that absorb only part of the radiation they’re exposed to:

q = ε σ T4 A

where

ε = the constant emissivity coefficient of the object or material (a black body would have a value of 1)

Here are some emissivity coefficients for some common materials we’ll be interested in looking at:

Aluminum paint  0.27 - 0.67

Aluminum Foil 0.04

Wood 0.91

Now, using a variation of the above equation we can calculate the net radiation loss rate from a material next to an airspace (or vacuum).  For our purposes I’m going to convert everything to imperial units so that we can get BtU hours per square foot:

q = ε σ (Th4 - Tc4) Ac

where

Th = hot body absolute temperature (oR)

Tc = cold surroundings absolute temperature (oR)

Ac = area of the object  (ft2)

We’ll use a Steffan-Boltzmann constant expressed in imperial units:

= 0.1714 10-8 ( Btu/(h ft2 oR4) )

In our first case let’s look at the performance of one of the most onerous forms of radiant barriers, reflective paint or a layer of reflective foil on the underside of a roof deck.  We’ll take a look at the only time when these are remotely beneficial,  in the summertime. We have to make some temperature assumptions in order to make the calculations:  Roofing assembly(hot body) is at 150 oF (609.67 oR) and the attic air temperature(cold surroundings) is at 130 oF (589.67 oR)

q = ε σ (Th4 - Tc4) Ac

q=0.27(aluminum paint) x 0.1714 10-8 ( Btu/(h ft2 oR4) ) x (609.67 oR4 - 589.67 oR4) x 1ft2

This gives us a value of 7.99 Btu per hour per square foot of roof deck for aluminum paint.

q=0.04(aluminum foil) x 0.1714 10-8 ( Btu/(h ft2 oR4) ) x (609.67 oR4 - 589.67 oR4) x 1ft2

This gives us a value of 1.18 Btu per hour per square foot for aluminum foil.

Now here is the calculation for a wood roof deck with no radiant barrier:

q=0.91(wood) x 0.1714 10-8 ( Btu/(h ft2 oR4) ) x (609.67 oR4 - 589.67 oR4) x 1ft2

This give us a value of 26.92 Btu per hour per square foot for wood.  Big difference!

But wait, for a wood roof deck with no radiant barrier we need to adjust our roof deck temperature downward by 5 to 10 degrees Fahrenheit (or degrees Rankine) since the roof assembly won’t be as hot.

q=0.91(wood) x 0.1714 10-8 ( Btu/(h ft2 oR4) ) x (599.67 oR4 - 589.67 oR4) x 1ft2

We arrive at a value of 13.12 Btu per hour per square foot of roof deck.  For the sake of argument let’s assume that the attic air is 5 degrees F/R hotter because we aren’t using a radiant barrier:

q=0.91(wood) x 0.1714 10-8 ( Btu/(h ft2 oR4) ) x (599.67 oR4 - 594.67 oR4) x 1ft2

Now we see a value of 6.64 Btu per hour per square foot of roof deck.

Well isn’t that interesting, the fact that the radiant barrier is raising the roof assembly temperature has a negative effect on the radiant barrier’s emissivity performance.  Decreased attic air temperatures also mean greater radiant heat transfer from the roof assembly.

As some may have noticed, I’m completely ignoring the reflectivity of the radiant barrier.  This is so that I can use disinformation to pseudo-prove my case like certain barrier makers fore mentioned.  Just kidding, caught you napping.  The reason for this is that in this case we’re looking at radiant barriers applied directly to the bottom of the roof deck which is the case with sprayed on paints and foil faced roof decking; the reflective surface is on the wrong side of the airspace to have any significant effect on heat coming down from the roof into the attic space.

R-values and You, friends for life

Now let’s take a look at the effect of insulation on the attic floor.

Blown cellulose has an R value of 3.7 per inch.

The heat transfer rate in Btu per hour for a given area can be calculated using the following equation:

where h is the inverse of the R value in Btu per degrees Fahrenheit per hour, A is area in square feet and then we multiply by the temperature difference on either side of the insulation.
If the attic is 130 deg F and the house is 70 deg F the transfer rate per square foot of attic insulation is:
1 inch thick insulation = 16.22 Btu/hr    @1500 SF = 24,324 Btu/hr
2 inch thick insulation =   8.11 Btu/hr    @1500 SF = 12,162 Btu/hr
4 inch thick insulation =   4.05 Btu/hr    @1500 SF =   6,081 Btu/hr
6 inch thick insulation =   2.70 Btu/hr    @1500 SF =   4,054 Btu/hr
8 inch thick insulation =   2.03 Btu/hr    @1500 SF =   3,040 Btu/hr
10 inch thick insulation = 1.62 Btu/hr    @1500 SF =   2,432 Btu/hr
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Now let’s reproduce that table at an attic temperature of 120 deg F and the same 70 deg F indoor temperature:
1 inch thick insulation = 13.51 Btu/hr    @1500 SF = 20,270 Btu/hr
2 inch thick insulation =   6.76 Btu/hr    @1500 SF = 10,135 Btu/hr
4 inch thick insulation =   3.38 Btu/hr    @1500 SF =   5,067 Btu/hr
6 inch thick insulation =   2.25 Btu/hr    @1500 SF =   3,378 Btu/hr
8 inch thick insulation =   1.69 Btu/hr    @1500 SF =   2,534 Btu/hr
10 inch thick insulation = 1.35 Btu/hr    @1500 SF =   2,027 Btu/hr
.
Let’s look at the thermal transfer through a fixed amount of insulation, 8 inch cellulose R-29.6 at different attic temperatures with a constant interior temperature:
90 deg F attic temp = 0.68 Btu/hr      @1500 SF = 1,013.51 Btu/hr
100 deg F attic temp = 1.01 Btu/hr    @1500 SF = 1,520.27 Btu/hr
110 deg F attic temp = 1.35 Btu/hr    @1500 SF = 2,027.03 Btu/hr
120 deg F attic temp = 1.69 Btu/hr    @1500 SF = 2,533.78 Btu/hr
130 deg F attic temp = 2.03 Btu/hr    @1500 SF = 3,040.54 Btu/hr
140 deg F attic temp = 2.36 Btu/hr    @1500 SF = 3,547.30 Btu/hr
.
We can see from the above that for each 10 deg F the attic tempurature increases we are adding just over 500 Btu per hour to the cooling load.  This, however, doesn’t account for a difference in thermal performance of our insulation at higher temperatures for which I have no data (R value tests are performed at 70 deg F).  It is safe to presume the thermal transfer rate will increase, or the thermal performance will decrease, as the attic temperature increases.
Even though the added insulation gains per each 2 inch were diminishing, going from 8 to 10 inches of cellulose insulation @ 130 deg F still produced a greater energy savings than a 10 deg F lowering in attic temperature by nearly 100 Btu/hr.
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I Warned You I Would Repeat This
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Some manufacturers of radiant barriers and other sources falsely claim that R-value measures only conductive heat flow while ignoring the other two heat-flow mechanisms: convection and radiation. In fact, R-values, by the method of which the test is performed, include all three heat-transfer mechanisms.
The only significant factor that is not accounted for in R-values is air-tightness.  The thermal resistance test does measure the insulation’s performance with naturally occurring convective air loops in the material, but the test is performed in still air conditions which give no account of wind driven effects on thermal performance.
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Attic Ventilation
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We know from practical experience that attic temperatures rarely go above130 deg F on hot sunny days in a properly vented attic.  Most homes have some type of venting in the soffits at the bottom of the roof and some type of venting, typically a ridge vent that runs the entire length of the peak, at the top of the roof.  This creates air movement, a convective loop, of (relatively) cooler air entering at the bottom and circulating up the bottom side of the roof deck and out the vent at the top pulling heat out of the attic.  Uninsulated attics that are not vented properly present lots of problems: higher attic temperatures leading to greater cooling loads in the summer and ice dams backing up on the roof in the winter.  In case I have seen an improperly vented attic get so hot it buckled the plywood sheathing up off the rafters leaving a gaping hole and torn shingles.
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In Conclusion… Finally… Can Someone Shut This Guy Up?
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We now know that there are three important factors to be considered here to reduce the cooling load on the building: the temperature of the roof assembly and thereby how much heat is moving to the attic, the temperature of the attic and thereby how much heat is available to move into the conditioned house, the R-value of the ceiling insulation.
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In northern climates the most important thing you can do to reduce your energy usage is to add traditional insulation in the attic and/or reduce air leaks.  This impacts both your heating and cooling loads.  After insulation and air leaks have been addressed a metal roof or some other type of reflective roofing material will save money during the summer months by reducing the temperature of the attic.  They also have excellent durability, lasting 3 to 4 times longer than most shingled roofs.  It is also very important to make sure your attic is properly vented.
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In southern climates the most important thing you can do to reduce your energy usage is usually to roof your house with a reflective roof coating.  For more information on reflective roofing materials follow this link: cool roof.  In lieu of doing a re-roofing project a cheaper method would be a radiant barrier attached to the bottoms of the rafters with an airspace between the barrier and the roof deck that is well ventilated. This will most likely produce the most improvement as long as there is at least R-19 insulation at the attic floor.  It will most likely reduce the service life of the roof.
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It is also important to note that duct work in an unconditioned attic can be a significant energy hog in any climate.  If at all possible the duct work should be moved into the conditioned space, or at the least air sealed and insulated as much as possible.
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There are two places where I would highly recommend a radiant barrier: against the interior wall directly behind a radiator and in the floor beneath radiant floor heat.  In the case of the radiant floor heat I would still use cellulose or fiberglass insulation below a radiant barrier and then an air space between the barrier and the floor above.
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One place I would never use one is behind heat sensitive materials, such as behind vinyl siding.
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New EPA Lead Regulations May Affect You

The EPA is instituting new regulations that are going to have a major impact on owners of homes built prior to 1978.  There is a huge outcry and hot debate among contractors(the ones that are aware of the new regs) over the practicality of these regulations in the face of the monetary impact on homeowners, as well as the effect it will have on companies trying to play by the new rules while competing with operators who ignore them.

I have two major issues with the new regulations:

1. The EPA vastly underestimates the cost per project for compliance

3. Some of the requirements to comply are both impractical and unecessary.

One of my colleagues, Sean of SLS Construction, wrote an article that gives an overview of how the new regulations apply:

LEAD, the EPA, and You – a quick primer for Home Owners, Rental Owners, and Contractor’s regarding Renovation’s of pre-1978 houses

As I mentioned in a prior article, the EPA has released new regulations concerning LEAD in houses built before 1978. Unfortunately, there is still a lot of confusion out there on the subject and many contractors still don’t know this is coming. One quick example involves an ADECA class on weatherization projects for the Department of Energy that I attended this week. I ended up correcting quite a bit of the information stated or in some cases informing them of other items that were completely left out by the instructors.

As a quick FYI – this primer is being limited to residential single-family dwellings and the EPA guidelines on the training and certification part only. I plan on additional articles on many of the procedures and some known problems associated with this program shortly. Please also be aware that additional Safety and Health guidelines may apply to workers working with lead per OSHA while certain other government programs run via HUD, DOE, USDA, etc… may require requirements that are more stringent.

What is Lead and why should I care?

Lead is a natural material that is listed on the element chart. Its symbol is Pb with an atomic number of 82 and is still commonly used today. Ok, it is a natural material and still used so it is no big deal right? Well unfortunately, Lead happens to be a neurotoxin and can cause many disorders especially in young children. The main ways of getting Lead poisoning is via ingestion (children) and inhalation (adults).

The EPA, the program & deadlines:

Currently, before anyone starts renovating a residential building built before 1978, the contractor or property owner is required to have the owners and any tenants sign a pre-renovation disclosure form, which indicates that the tenant received the Renovate Right pamphlet.  

Effective Earth Day 2010 (April 22nd, 2010) any contractor, or owner of a rental property (wishing to do work on the rentals) built before 1978 must have attended and became a Certified Renovator and utilize the EPA’s guidelines for houses containing lead.  This applies to any repairs that are larger than 6 square feet inside the house, 20 square feet outside or replacing a window.

  • Certified Renovators (CR) – is an individual certificate given to those that have successfully completed a one-day EPA approved course that started becoming available around September 2009. (Currently training has not been performed in this state but that should be changing around January. I received my Certification while attending the Remodeling & Deck Expo in Indianapolis)

Effective April 22, 2010 – all construction firms wishing to work (or are currently working on) on pre-1978 houses or appropriate structures MUST BE a Certified Firm and MUST USE Certified Renovators.

  • Certified Firms – this is a form required by the EPA certifying that you fully understand the regulations and agree to use Certified Renovators as required. As a quick side note – the EPA has 90 days to approve your firm
Home Owners:

As a homeowner, you are not required to abide by the EPA’s policies for the removal and containment of Lead. Now even though you may not have to abide by the requirements, you are always responsible for the safety and well-being of your family. You may also be liable to any future homeowners should you sell your property.

Rental Property Owners:

Besides handing out the appropriate Lead brochure to your tenants like normal, you also have to become a Certified Renovator, follow the procedures, hand out the brochures and get signatures before work commences.

Contractors:

While you do not have to have anyone on your staff become a Certified Renovator, you are required to be a Certified Firm and use Certified Renovators as required. All firms needing to become certified should remember that the EPA has calculated that it may take them up to 90-days from receipt of the form to approve it. That means that the form & applicable fee should be sitting at the EPA no later than January 22nd.

More Resources

EPA’s LEAD Home Page
HUD’s LEAD Home Page

OSHA’s LEAD Information

HRC Article: LEAD Notice Requirement
HRC Article: The Process of Remodeling a pre 1978 house

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Part VI: Corian and Plastic Kitchen Countertops

Corian countertops were created over 30 years ago.  When they were introduced they were wildly popular, and with good reason.  In additiona to great looks, invisible seams and good repairablility they were also an inexpensive countertop option.

Due to problem installations DuPont created a proprietary system for Corian and it is now available only from certified fabricators/installers.

These days Corian tops are a mid range option and continue to be popular for both home and business countertops. 

Increasingly they face competition from many newer companies who are producing acrylic and plastic countertops.

corian

 

 

 

 

 

 

And that brings us to the end of this series on countertop materials.  If you have any questions or would like more information about any material discussed or any that I missed don’t hesitate to comment!

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Part V: Tile & Laminate Kitchen Countertops

Tile countertops were for many years considered a low end upgrade from laminate tops.  With the mind boggling array of tile choices and more advanced tile setting materials, grouts and edge trims tile has been resurging as an upscale countertop choice.

schluter-tile-counterschluter-tile-counter-2

These countertops are sporting Schluter Systems’ edge trims to give them a sleek contemporary look.

 

 

 

Laminate countertops have remained the most economical choice for kitchens, and manufacturers have stepped up the offerings with a wide selection of colors and patterns as well as interesting textures and sheens.  Laminate tops are the least durable of tops, though they often last for many years when well cared for.  If moisture gets beneath the laminate surface the substrate will swell and warp.  At that point you have two choices: replace the tops or live with it.

laminate

 

 

WilsonArt’s “High Definition” laminate

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Part IV: Wood Kitchen Countertops

Wood countertops, though out of fashion for years, have always been a great option for kitchens.  Today even more species and styles of wood tops are available. 

The classic butcher block tops are great to use at a work station or an island.   The boards can be run with the face grain showing, the edge grain showing, or the end grain.  Face grain counters will show wear much more quickly but more dense edge grain tops wear well, and face grain tops will show little wear even when used for chopping.

face-grain

 

Face Grain

 

 

 

edge-grain

 

 

Edge Grain, or Quartersawn

 

 

end-grain

 

 End Grain

 

 

 

Bamboo and to a lesser extent cork are gaining popularity, both because they are fast growing and sustainable wood products and because of the beauty and durability of these tops.

bamboo1

 

Bamboo, like other hardwoods, can be oriented in different grain patterns for countertops

 

 

cork

 

Like other wood tops cork requires some maintenance, mainly oiling and waxing

 

 

 

 

Next Up:  Tile and Laminate

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Part III: Paper Countertops and Concrete Countertops

If you’re looking for a durable, eco-friendly countertop with rich beautiful colors look now further than paper countertops by Richlite.  These tops are made from Forest Stweardship(FSC) certified wood pulp and/or post consumer recycled cardboard cured in a phenolic resin. 

Ok, now I know you might be saying to yourself “Paper countertops? durable?  Who does he think he’s kidding?”  At least that is what I thought the first time I heard of them.  In fact, paper countertops are so strong that the manufacturer endorses unsupported overhangs of 18 inches  on a standard countertop thickness of 1 1/4 inches, that’s 6 inches more overhang than granite or quartz. 

richlite

 

 

Richlite Countertops

 

 

 

Richlite can withstand tempuratures of 350 degrees F and are resistant to scratching.  Because they are a solid materials with even coloring throughout they can be repaired easily if they do become scratched.

 Concrete countertops are the most “custom” of tops.  Forms are built specifically for your project, rebar is tied and placed in the forms and a colored concrete is poured and cured for your countertops.  The tops are 2 to 4 inches thick and they are seriously heavy, easily the heaviest of countertops due to their thickness.

Concrete tops offer an enless variety of custom designs.  The tops can have a smooth polished look or the surface of the concrete can be ground down to expose aggregate.  Different types of stones can be used, metals and glass can be mixed in and objects can be embedded at the surface so they’re visible.  The only limitation is imagination.

concrete-countertops

 

This is a great example of the unique design that can be produced in a custom concrete countertop.

 

 

Still with me?  Next up is Wood & Tile

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Part II: Quartz Kitchen Countertops (and cousins)

Quartz
 
Quartz tops are a man made slab consisting of crushed quartz stone bound in a resin.  They are very strong and durable.  They are, generally speaking, more costly than natural stone tops.  One of the reasons for this is that slabs of quartz are produced in smaller sizes than natural stone.  Therefore it can take more slabs to produce a set of countertops depending on the layout of the kitchen.  Why don’t the manufacturers just make the slabs bigger you ask?  The quartz slabs are produced by heating the quartz/resin mixture and larger slabs start to warp during this process.
 
Quartz tops offer more uniform patterns than most natural stones, and some very interesting color choices for creative designs.
 
 appletini
 
 
 
Here is a funky green quartz top by CaesarStone
 
 
 
 
 
 
cabria-kensington
 
 
 
 
Here is a close-up of a Cambria quartz.
 
 
 
 
 
 
 
 
In addition to quartz tops there are some other countertop materials that I call the “cousins” of quartz tops, mostly because they are produced in a similar process. 

 One such material is IceStone which is made from post consumer recycled concrete and glass.  These tops tend to be even more expensive than quartz tops and while they can have a similar look some colors are quite unique.  Other companies utilize recycled glass in different binders as well.

icestone
 
 The “slivery” shapes of the crushed glass give the IceStone tops a unique  
  look.

 

 

 

 

 Manufacturers are also binding other materials in clear resin.  Alkemi offers different colors of aluminum scraps bound in a clear and opaque resins.  The effect is really cool. 

alkemi-aluminum

alkemi-opaque

In Part III we’ll be discussing paper countertops.  Yes, I said paper!
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